▋产品展示 / PRODUCT DISPLAY
Application Fields of Titanium Powder Sintered Filter Elements
Leveraging its unique performance characteristics, the titanium powder sintered filter element (titanium rod filter) is widely utilized across the pharmaceutical, water treatment, food & beverage, bioengineering, chemical, petrochemical, metallurgical, and gas purification industries. It represents an advanced material with extensive growth potential. Typical applications include:
1.Pharmaceutical Industry: Decarbonization filtration in the concentrated preparation stage and guard (security) filtration prior to final filtration in the dilute preparation stage for large-volume parenterals (LVP), small-volume injectables (SVP), eye drops, and oral liquids.
2.Active Pharmaceutical Ingredient Production: Impurity removal, decarbonization filtration, and fine filtration during the manufacturing process.
3.Water Treatment Industry: Guard (security) filtration for Ultrafiltration (UF), Reverse Osmosis (RO), and Electrodeionization (EDI) systems; post-ozone sterilization filtration and ozone aeration sparging.
4.Food & Beverage Industry: Clarification filtration for beverages, spirits, beer, vegetable oils, mineral water, soy sauce, and vinegar.
5.Chemical Industry: Decarbonization and precision filtration of liquid products, liquid raw materials, and pharmaceutical intermediates; filtration and recovery of ultrafine crystals and catalysts; precision filtration post-resin adsorption; impurity removal from heat transfer oils and process materials; and catalytic gas purification.
6.Oilfield & Desalination: Produced water re-injection filtration in oilfields, and guard (security) filtration prior to reverse osmosis (RO) in seawater desalination.
7.Dye Industry: High-temperature decarbonization and bleaching earth (fuller’s earth) removal/filtration.
8.Gas Purification: Filtration of industrial steam, compressed air, and entrained catalysts in gas streams.
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第一屏：产品核心卖区 / Hero Section
中文：
金属粉末烧结管滤芯
由金属粉末（不锈钢304/316L、钛、镍、青铜等）经模具成型、高温烧结而成的微孔过滤管件。无需黏合剂，通过控制粉末颗粒尺寸与烧结工艺精准调节孔隙结构。适用于高温、高压、强腐蚀性环境下的固液分离与气固分离。
核心优势速览：
| 图标 | 卖点 |
|---|---|
| 🔥 | 耐温范围：-200℃ ~ 900℃ |
| 🛡️ | 耐酸碱腐蚀（316L材质） |
| ⚙️ | 过滤精度：0.1μm ~ 200μm |
| 🔄 | 可反冲洗再生，使用寿命长 |
| 📐 | 支持尺寸定制 |
CTA按钮： [获取报价] / [联系工程师] / [查看技术参数]
English：
Sintered Metal Powder Filter Cartridge
A micro-porous filter tube manufactured from metal powders (SS304/316L, Titanium, Nickel, Bronze, etc.) through die compaction and high-temperature vacuum sintering – without any binders. Pore structure is precisely controlled by adjusting powder particle size and sintering process. Ideal for solid-liquid and gas-solid separation in high-temperature, high-pressure, and highly corrosive environments.
Key Benefits at a Glance：
| Icon | Benefit |
|---|---|
| 🔥 | Operating temperature: -200°C ~ 900°C |
| 🛡️ | Acid & alkali resistant (316L grade) |
| ⚙️ | Filtration rating: 0.1μm ~ 200μm |
| 🔄 | Backwashable & regenerable, long service life |
| 📐 | Fully customizable dimensions |
CTA Buttons： [Get a Quote] / [Contact Engineer] / [View Technical Data]
第二屏：产品概述 / Product Overview
中文：
什么是金属粉末烧结管滤芯？
金属粉末烧结管滤芯是以不锈钢粉末（304/304L/316/316L）、钛粉、镍粉或青铜粉等金属粉末为原料，经模具成型 → 高温真空烧结 → 机械加工等工序制成的多孔微孔过滤元件。
其内部形成均匀、连通的曲折孔道网络，当气体或液体流过滤芯时，固体颗粒被截留在孔道内部或表面，实现高效分离。
关键特性：
-
全金属结构，无黏合剂——避免脱落污染
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孔隙率30%~40%
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深度过滤机制——颗粒不仅被表面拦截，更在孔道内部被捕获
English：
What Is a Sintered Metal Powder Filter Cartridge？
It is a porous micro-filtration element made from metal powders (such as SS304/304L/316/316L, Titanium, Nickel, or Bronze) through a process of die compaction → high-temperature vacuum sintering → precision machining.
The internal structure forms a uniform, interconnected tortuous pore network. When gas or liquid passes through, solid particles are trapped both on the surface and within the pore channels, achieving high-efficiency separation.
Key Features：
-
All-metal construction, binder-free – no risk of media shedding
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Porosity: 30%~40%
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Depth filtration mechanism – captures particles throughout the entire wall thickness
第三屏：核心优势
中文：
① 超宽温域适应能力
可在 -200°C ~ 900°C 的极端温度下稳定工作。不锈钢304适用于600°C以下，316L最高可达816°C，高温合金可达900°C以上。
② 优异的耐腐蚀性能
316L不锈钢粉末烧结滤芯对酸、碱、盐溶液及有机溶剂具有良好耐腐蚀性，适用于化工、石油、医药等腐蚀性介质过滤。
③ 高过滤精度，孔隙均匀
过滤精度覆盖 0.1μm ~ 200μm，常用规格包括0.22、0.45、1、5、10、20、50、100μm等。孔径分布窄，分离效率高。
④ 高机械强度与抗冲击性
形状稳定，抗冲击和交变负载能力优于其他金属过滤材料，最大工作压差可达0.6MPa。
⑤ 可反冲洗再生，延长使用寿命
支持反向冲洗、超声波清洗、化学清洗等多种再生方式，可重复使用，大幅降低更换频率和运营成本。
⑥ 全定制化生产能力
外径、长度、接口形式（螺纹/法兰/卡盘）、过滤精度均可按需定制，支持来图定制、非标加工。
English：
① Ultra-Wide Temperature Range
Stable operation from -200°C to 900°C. SS304 up to 600°C, SS316L up to 816°C, and superalloys up to 900°C+.
② Excellent Corrosion Resistance
SS316L sintered filters resist acids, alkalis, salt solutions, and organic solvents – ideal for chemical, petrochemical, and pharmaceutical applications.
③ High Filtration Precision & Uniform Porosity
Ratings from 0.1μm to 200μm, with common grades: 0.22, 0.45, 1, 5, 10, 20, 50, 100μm. Narrow pore size distribution ensures high separation efficiency.
④ High Mechanical Strength & Impact Resistance
Stable shape, superior resistance to shock and cyclic loads compared to other metal filter media. Maximum working differential pressure up to 0.6MPa.
⑤ Backwashable & Regenerable – Extended Service Life
Supports backwashing, ultrasonic cleaning, chemical cleaning, and more. Reusable design significantly reduces replacement frequency and operating costs.
⑥ Fully Customizable
Outer diameter, length, connection type (thread/flange/clamp), and filtration rating can all be tailored. Drawings and non-standard dimensions accepted.
第四屏：技术参数 / Technical Specifications
中文：
| 参数 | 规格范围 |
|---|---|
| 材质 | SS304 / SS304L / SS316 / SS316L / 钛 / 镍 / 青铜 / 高温合金 |
| 过滤精度 | 0.1μm ~ 200μm（常规：0.22、0.45、1、5、10、20、50、100μm） |
| 工作温度 | -200°C ~ 900°C（视材质而定） |
| 最大工作压差 | ≤0.6MPa |
| 外径（管状） | Φ5mm ~ Φ200mm |
| 长度 | 100mm ~ 1500mm（部分可达5000mm） |
| 壁厚 | ≤5mm |
| 孔隙率 | 30% ~ 40% |
| 接口形式 | 螺纹 / 法兰 / 卡盘 / 焊接 |
| 端盖配置 | DOE（双通）/ SOE（单通）/ 222 / 226 |
| 密封材质 | EPDM / Buna-N / Viton / PTFE |
注：以上为常规范围，支持按客户工况定制。
English：
| Parameter | Specification Range |
|---|---|
| Material | SS304 / SS304L / SS316 / SS316L / Titanium / Nickel / Bronze / Superalloy |
| Filtration Rating | 0.1μm ~ 200μm (standard: 0.22, 0.45, 1, 5, 10, 20, 50, 100μm) |
| Operating Temperature | -200°C ~ 900°C (depending on material) |
| Max. Working Differential Pressure | ≤0.6MPa |
| Outer Diameter (tube) | Φ5mm ~ Φ200mm |
| Length | 100mm ~ 1500mm (up to 5000mm on request) |
| Wall Thickness | ≤5mm |
| Porosity | 30% ~ 40% |
| Connection Type | Thread / Flange / Clamp / Weld |
| End Cap Configuration | DOE (double open end) / SOE (single open end) / 222 / 226 |
| Seal Material | EPDM / Buna-N / Viton / PTFE |
Note: All ranges above are standard; custom specifications are available based on your working conditions.
第五屏：应用场景 / Industry Applications
中文：
| 行业 | 典型应用 |
|---|---|
| 石油化工 | 催化剂回收、油品过滤、工艺气体净化 |
| 精细化工 | 腐蚀性介质过滤、聚合物熔体过滤 |
| 医药制药 | 药液除菌过滤、发酵液澄清 |
| 食品饮料 | 果汁澄清、啤酒过滤、食用油精滤 |
| 水处理 | 工业废水处理、RO预处理 |
| 半导体/电子 | 高纯气体过滤、超纯水过滤 |
| 航空航天 | 液压系统过滤、燃油过滤 |
| 冶金/电力 | 高温烟气除尘、蒸汽过滤 |
English：
| Industry | Typical Applications |
|---|---|
| Petrochemical | Catalyst recovery, oil filtration, process gas purification |
| Fine Chemical | Corrosive media filtration, polymer melt filtration |
| Pharmaceutical | Sterile filtration of drug solutions, fermentation broth clarification |
| Food & Beverage | Juice clarification, beer filtration, edible oil polishing |
| Water Treatment | Industrial wastewater treatment, RO pretreatment |
| Semiconductor / Electronics | High-purity gas filtration, ultrapure water filtration |
| Aerospace | Hydraulic system filtration, fuel filtration |
| Metallurgy / Power | High-temperature flue gas dust removal, steam filtration |
第六屏：定制能力 / Customization Capabilities
中文：
我们提供全流程定制服务：
| 定制维度 | 可选范围 |
|---|---|
| 材质选择 | SS304 / 316L / 钛 / 镍 / 蒙乃尔 / 高温合金 |
| 过滤精度 | 0.1μm ~ 200μm 任意精度 |
| 外形尺寸 | 外径5mm ~ 200mm，长度50mm ~ 1500mm（可拼接至5000mm） |
| 接口形式 | 螺纹 / 法兰 / 卡盘 / 焊接接头 |
| 端盖类型 | DOE双通 / SOE单通 / 222 / 226飞翼 |
| 密封材质 | EPDM / Buna-N / Viton / PTFE / 硅胶 |
| 非标加工 | 异形件、焊接组件、多段组合 |
💡 仅需提供： 工况条件（温度/压力/介质）+ 过滤精度要求 + 安装接口尺寸，我们即可为您出具定制方案。
English：
We offer end-to-end customization services：
| Customization Aspect | Options Available |
|---|---|
| Material | SS304 / 316L / Titanium / Nickel / Monel / Superalloy |
| Filtration Rating | Any rating from 0.1μm to 200μm |
| Dimensions | OD 5mm ~ 200mm, length 50mm ~ 1500mm (can be welded up to 5000mm) |
| Connection Type | Thread / Flange / Clamp / Weld nipple |
| End Cap Type | DOE / SOE / 222 / 226 |
| Seal Material | EPDM / Buna-N / Viton / PTFE / Silicone |
| Non-standard Fabrication | Special shapes, welded assemblies, multi-section combinations |
💡 Simply provide us with: operating conditions (temperature/pressure/fluid) + required filtration rating + installation connection dimensions, and we will work out a tailored solution for you.
第七屏：生产实力与品质保障 / Quality & Manufacturing
中文：
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ISO9001 质量管理体系认证
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原材料可追溯——所有金属粉末均来自一线钢厂，提供材质证明
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全流程品控——粉末筛选 → 成型 → 真空烧结 → 机加工 → 焊接 → 气压测试 → 出厂检验
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出厂检测标准：气泡点测试（验证孔径均匀性）、透气性测试、耐压强度测试
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支持第三方检测——可提供SGS、BV等第三方材质及性能检测报告
English：
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ISO9001 Quality Management System certified
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Fully traceable raw materials – all metal powders sourced from top-tier steel mills, with material certificates provided
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Full-process quality control – powder screening → compaction → vacuum sintering → machining → welding → air pressure test → final inspection
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Factory test standards include: bubble point test (for pore size uniformity), air permeability test, and burst pressure test
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Third-party testing available – we can provide SGS, BV, or other accredited test reports upon request
第八屏：FAQ（常见问题） / Frequently Asked Questions
中文：
Q1：金属粉末烧结滤芯与烧结网滤芯有什么区别？
A：金属粉末烧结滤芯由金属粉末烧结而成，属于深度过滤机制，孔道内部截留颗粒；烧结网滤芯由多层金属网烧结而成，主要为表面过滤。粉末烧结滤芯过滤精度更高（可达0.1μm），更适合高精度要求场景。
Q2：滤芯可以清洗再生吗？使用寿命多长？
A：可以。支持反向冲洗、超声波清洗、化学清洗等方式。在正常工况和维护条件下，使用寿命可达1~3年甚至更长，具体取决于工况。
Q3：最高耐温是多少？
A：视材质而定——304最高600°C，316L最高816°C，高温合金可达900°C以上。
Q4：最小起订量（MOQ）是多少？
A：常规规格无最小起订量，定制规格一般10件起订，具体可沟通。
Q5：交货周期多长？
A：常规规格现货3-5天发货，定制规格一般15-20天（视复杂程度而定）。
English：
Q1: What is the difference between sintered metal powder filters and sintered wire mesh filters?
A: Sintered metal powder filters are made from powder and work on a depth filtration mechanism – particles are trapped inside the pore channels. Sintered wire mesh filters are made from multi-layer mesh and mainly perform surface filtration. Powder sintered filters offer higher precision (down to 0.1μm) and are better suited for high-accuracy applications.
Q2: Can the cartridge be cleaned and regenerated? How long is its service life?
A: Yes. It supports backwashing, ultrasonic cleaning, chemical cleaning, etc. Under normal operating conditions and proper maintenance, service life can reach 1~3 years or longer, depending on the specific application.
Q3: What is the maximum operating temperature?
A: It depends on the material – SS304 up to 600°C, SS316L up to 816°C, and superalloys up to 900°C+.
Q4: What is the minimum order quantity (MOQ)?
A: For standard sizes, there is no MOQ. For custom sizes, typically 10 pieces, but we can discuss based on your needs.
Q5: What is the lead time?
A: For standard sizes in stock, 3–5 days. For custom sizes, generally 15–20 days (depending on complexity).
